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XAAR launches new printheads for electric battery coatings

Inkjet technology leader XAAR has launched two new printheads—XAAR eX and XAAR Nitrox eX. Both the printheads are specifically designed for coating the new generation of batteries used in electric vehicles (EVs) and energy storage systems. The launch marks XAAR as the first inkjet company to enter the battery sector with a printhead specifically for this application, setting a new benchmark for coating technology. However, the increased voltage also raises the risk of insulation breakdown, posing substantial challenges in maintaining the integrity of the battery. Effective coatings are critical to addressing these issues, ensuring robust protection against heat generated during the battery charging process and preventing wear and tear caused by the close packed battery configurations.

Inkjet technology is leading the way in meeting these demands. XAAR’s Ultra High Viscosity Technology allows battery manufacturers to jet advanced functional fluids with viscosities of up to 100 cPs. This capability enables the development of formulations that provide enhanced UV coating performance, including greater mechanical robustness and dielectric strength. Optimised for the viscous and challenging fluids required for coating electric car batteries, XAAR’s two printheads are engineered to deliver superior battery coatings with the Xaar eX designed for prismatic styles and the Nitrox eX for cylindrical batteries.

 

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